Smart Bone Saw Machines for a Halal Meat Company in Pakistan
Client
A large halal meat processing company and exporter in Pakistan.
Background
In Pakistan and the Middle East, the demand for halal meat is very high, whose manufacturing involves processing bone-in meat, beef marrow bones and frozen meat.
Client’s needs
Bone saw machines that effortlessly cut through bone-in meat and frozen meat with improved operator safety.
Results
The client was impressed with the built-in quick-removal and safety design, and instantly reached agreement for bulk purchasing.
Challenges
- Bone waste mixed with meat product: Saw blades from traditional bone saw machines are often unstable when operated at high speed, which causes uneven cut surfaces and bone fragments to be mixed in meat. This critical flaw ruins the appearance and taste of meat products, which impacts exporting.
- High-risk operation that often causes injury: Traditional bone saw machines are considered to be high-risk, which lack safety design for meat feeding. When feeding wet frozen meat or bone-in meat onto the saw blade operating in high velocity, operator is under the risk of severe accidents like hand injury.
- Hard-to-clean traditional design increases food safety risk: During cutting, many meat and bone waste will be left inside the upper and lower drive wheels. Traditional housing is designed to be difficult to open, leaving many inaccessible areas where bone and meat waste reside, which contribute to microbial growth, increase food safety risk and especially are a problem under the stringent hygiene standards for halal food.
Solutions
- Dynamic saw blade tensioning system with alloy guide block Precision saw blade tensioning control is installed on top of the bone saw machine, coupled with wear-resistant alloy guide block, which increase horizontal stability to the maximum during high speed operation. The cut surfaces of steaks and marrow bone blocks are smooth with almost no bone waste mixed in, significantly increase the appearance and production yield.
- Omni-directional feed arm The operation table is equipped with ergonomically-designed safety feed arm, which keeps operating hands out of high-risk zone while maintaining effortless meat feeding.
- Fully-accessible, quick-removal design and easy-to-clean stainless steel wheel Our bone saw machines employ fully-accessible design with highly-maneuverable front opening, which can fully expose interior components like stainless steel drive wheels, driven wheels and saw blades. The saw blades only take a few seconds to detension. Both the exterior and the interior of the bone saw machines can be thoroughly cleaned with a high-pressure washdown gun.
